Kia Rio: Crash Pad Replacement
Cluster Replacement
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A plastic trim tool is recommended, but if prying with
a screwdriver, wrap it with protective tape, and apply protective
tape around the related parts, to prevent damage.
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Take care not to bend or scratch the trim and panels.
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Put on gloves to protect your hands.
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1. |
Using a screwdriver or remover, remove the center fascia panel
(A).
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2. |
Disconnect the start/stop button connector (A) and hazard switch
connector (B).
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3. |
Using a screwdriver or remover, remove the cluster fascia panel
(A).
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4. |
After loosening the mounting screws, then remove the cluster assembly
(A).
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5. |
Disconnect the cluster connector (A).
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6. |
Installation is the reverse of removal.
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Make sure the connectors are connected in properly.
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Replace any damage clips.
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Center Fascia Panel Replacement
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A plastic trim tool is recommended, but if prying with
a screwdriver, wrap it with protective tape, and apply protective
tape around the related parts, to prevent damage.
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Take care not to bend or scratch the trim and panels.
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Put on gloves to protect your hands.
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1. |
Using a screwdriver or remover, remove the center fascia panel
(A).
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2. |
Disconnect the start/stop button connector (A) and hazard switch
connector (B).
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3. |
Installation is the reverse of removal.
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Make sure the connector are connected in properly.
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Replace any damage clips.
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Crash Pad Lower Panel Replacement
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A plastic trim tool is recommended, but if prying with
a screwdriver, wrap it with protective tape, and apply protective
tape around the related parts, to prevent damage.
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Take care not to bend or scratch the trim and panels.
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Put on gloves to protect your hands.
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1. |
Using a screwdriver or remover, remove the crash pad side cover
(A).
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2. |
Using a screwdriver or remover, remove the fuse box cover (A).
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3. |
After loosening the mounting screws and bolt, then remove the
crash pad lower panel (A).
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4. |
Disconnect the connectors (A) and diagnosis connector (B).
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5. |
Installation is the reverse of removal.
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Make sure the connectors are connected in properly.
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Replace any damage clips.
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Audio assembly Replacement
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A plastic trim tool is recommended, but if prying with
a screwdriver, wrap it with protective tape, and apply protective
tape around the related parts, to prevent damage.
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Take care not to bend or scratch the trim and panels.
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Put on gloves to protect your hands.
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1. |
Using a screwdriver or remover, remove the center fascia panel
(A).
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2. |
Disconnect the start/stop button connector (A) and hazard switch
connector (B).
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3. |
After loosening the mounting screws, then remove the audio assembly
(A).
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4. |
Disconnect the connectors (A).
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5. |
Installation is the reverse of removal.
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Make sure the connectors are connected in properly.
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Replace any damaged clips.
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Heater Control Unit Replacement
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A plastic trim tool is recommended, but if prying with
a screwdriver, wrap it with protective tape, and apply protective
tape around the related parts, to prevent damage.
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Take care not to bend or scratch the trim and panels.
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Put on gloves to protect your hands.
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1. |
Using a screwdriver or remover, remove the heater control unit
(A).
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2. |
Disconnect the connectors (A) and hose (B).
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3. |
Installation is the reverse of removal.
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Make sure the connectors are connected in properly.
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Replace any damaged clips.
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Glove Box Replacement
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A plastic trim tool is recommended, but if prying with
a screwdriver, wrap it with protective tape, and apply protective
tape around the related parts, to prevent damage.
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Take care not to bend or scratch the trim and panels.
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Put on gloves to protect your hands.
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1. |
Using a screwdriver or remover, remove the crash pad side cover
(A).
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2. |
Disconnect the pins (A) and then remove the glove box (B).
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3. |
After loosening the mounting screws, then remove the glove box
housing (A).
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4. |
Disconnect the glove box lamp connector (A).
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5. |
Installation is the reverse of removal.
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Make sure the connectors are connected in properly.
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Replace any damage clips.
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Crash Pad Center Panel Replacement
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A plastic trim tool is recommended, but if prying with
a screwdriver, wrap it with protective tape, and apply protective
tape around the related parts, to prevent damage.
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Take care not to bend or scratch the trim and panels.
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Put on gloves to protect your hands.
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1. |
Remove the following items :
| A. |
Floor console assembly
(Refer to the BD group – “Console”)
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| B. |
Crash pad side cover [LH, RH]
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| D. |
Glove box & Glove box housing
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2. |
Using a screwdriver or remover, remove the crash pad center panel
(A).
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3. |
Disconnect the connectors (A).
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4. |
Installation is the reverse of removal.
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Make sure the connectors are connected in properly.
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Replace any damage clips.
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Steering Column Lower Shroud Assembly Replacement
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A plastic trim tool is recommended, but if prying with
a screwdriver, wrap it with protective tape, and apply protective
tape around the related parts, to prevent damage.
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Take care not to bend or scratch the trim and panels.
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Put on gloves to protect your hands.
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1. |
After loosening the mounting screws, then remove the steering
column lower shroud assembly (A).
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2. |
Installation is the reverse of removal.
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Replace any damage clips.
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Crash Pad Side Cover Replacement
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A plastic trim tool is recommended, but if prying with
a screwdriver, wrap it with protective tape, and apply protective
tape around the related parts, to prevent damage.
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Take care not to bend or scratch the trim and panels.
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Put on gloves to protect your hands.
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1. |
Using a screwdriver or remover, remove the crash pad side cover
(A).
[Driver's]
[Passenger's]
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2. |
Installation is the reverse of removal.
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Replace any damaged clips.
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Crash Pad Upper Panel Replacement
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A plastic trim tool is recommended, but if prying with
a screwdriver, wrap it with protective tape, and apply protective
tape around the related parts, to prevent damage.
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Take care not to bend or scratch the trim and panels.
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Put on gloves to protect your hands.
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1. |
Remove the following items :
| E. |
Crash pad side cover [LH, RH]
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| G. |
Glove box & Glove box housing
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2. |
After loosening the mounting screws, then remove the crash pad
upper panel (A).
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3. |
Installation is the reverse of removal.
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Make sure the connectors are connected in properly.
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Replace any damage clips.
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Main Crash Pad Replacement
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A plastic trim tool is recommended, but if prying with
a screwdriver, wrap it with protective tape, and apply protective
tape around the related parts, to prevent damage.
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Take care not to bend or scratch the trim and panels.
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Put on gloves to protect your hands.
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1. |
Remove the following items :
| A. |
Front seat
(Refer to the BD group - "Front Seat")
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| B. |
Front pillar trim
(Refer to the BD group – “Interior Trim”)
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| C. |
Floor console assembly
(Refer to the BD group - "Console")
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| D. |
Front door scuff trim
(Refer to the BD group – “Interior Trim”)
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| E. |
Cowl side trim
(Refer to the BD group – “Interior Trim”)
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| J. |
Crash pad side cover [LH, RH]
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| L. |
Glove box & Glove box housing
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| N. |
Steering column lower shroud & Steering column upper shroud
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| O. |
Crash pad center panel
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2. |
Disconnect the steering column connectors.
(Refer to the ST group - "Steering Column and Shaft")
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3. |
Down the steering column after loosening the mounting bolts.
(Refer to the ST group - "Steering Column and Shaft")
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4. |
Disconnect the passenger`s airbag connectors (A).
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5. |
Loosen the mounting bolt.
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6. |
Using a screwdriver or remover, remove the photo sensor (A).
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7. |
Disconnect the photo sensor connector (B).
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8. |
After loosening the mounting bolts, nuts, screw, then remove the
main crash pad assembly (A).
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9. |
Installation is the reverse of removal.
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Make sure the crash pad fits onto the guide pins
correctly.
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Before tightening the bolts, make sure the crash
pad wire harnesses are not pinched.
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Make sure the connectors are plugged in properly,
and the antenna lead is connected properly.
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Enter the anti- theft code for the radio, then
enter the customer`s radio station presets.
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Cowl Cross Bar Replacement
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A plastic trim tool is recommended, but if prying with
a screwdriver, wrap it with protective tape, and apply protective
tape around the related parts, to prevent damage.
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Take care not to bend or scratch the trim and panels.
|
| •
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Put on gloves to protect your hands.
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1. |
Remove the following items :
| A. |
Front seat
(Refer to the BD group – “Front Seat”)
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| B. |
Front pillar trim
(Refer to the BD group – “Interior Trim”)
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| C. |
Floor console assembly
(Refer to the BD group – “Console”)
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(1)
1 . Main crash pad assembly
2 . Crash pad side cover [LH]
3 . Crash pad side cover [RH]
4 . Fuse box cover
5 . Crash pad lower panel
6 . Knee bolster panel
7 . St ...
Components
[General Type]
1 . Roof trim
2 . Sunvisor
3 . Retainer
4 . Assist handle bracket assembly
[Sunroof Type]
1 . Roof t ...
See also:Component(2)
...
Seat Heater Inspection
Driver seat and Passenger seat
1.
Check for continuity and measure the resistance between terminals.
[Cushion]
Pin No.
...
Adjustment
Brake Pedal Height and Free Play
1.
Disconnect the stop lamp switch connector (A).
2.
Adjust the brake pedal height (A) as illustrat ...
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