Kia Rio: Inspection - Clutch Pedal - Clutch System - Kia Rio UB 2012-2020 Service ManualKia Rio: Inspection

Clutch Pedal Inspection
1.
Measure the clutch pedal height (from the face of the pedal pad to the floorboard) and the clutch pedal clevis pin play (measured at the face of the pedal pad.)

Standard value
Stroke (A): 140 mm (5.5118 in.)
Free play (B): 6 ~ 13 mm (0.2362 ~ 0.5118 in.)
Height (C): 178 mm (7.0079 in.)


Ignition Lock Switch Inspection
1.
Disconnect 2P-connector from a ignition lock switch.
2.
Disconnect the ignition lock switch. (if you can install a tester with the switch fixed, this step can be omissible)
3.
Check for continuity between terminals. (refer to the table below)

     
Х
If there is difference between what tested and the table above, replace the ignition lock switch with a new one.
Pedal position
Clutch switch
Ignition lock
switch
Released
Pressed
(Continuity)
Released (Open)
Fully pressed
Released (Open)
Pressed
(Continuity)


Standard value
Full stroke (A): 12.0 ± 0.3mm (0.4724 ± 0.0118 in.)
ON-OFF point (B): 2.0 ± 0.3mm (0.0787 ± 0.0118 in)


4.
If there is difference between what tested and the table above, replace the ignition lock switch with a new one.
Components
1. Master cylinder 2. Ignition lock switch 3. Clutch switch 4. Pedal pad ...

Removal
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