Kia Rio: Exhaust Manifold: Removal and Installation - Intake And Exhaust System - Engine Mechanical System - Kia Rio UB 2012-2019 Service ManualKia Rio: Exhaust Manifold: Removal and Installation

1.
Remove the engine cover.
2.
Disconnect the battery negative terminal.

Tightening torque :
Without battery sensor :
7.8 ~ 9.8N.m (0.8 ~ 1.0kgf.m, 5.8 ~ 7.2lb-ft)
With battery sensor :
4.0 ~ 6.0N.m (0.4 ~ 0.6kgf.m, 3.0 ~ 4.4lb-ft)

3.
Disconnect the front and rear oxygen sensor connectors (A).


4.
Remove the front muffler (A).

Tightening torque:
39.2 ~ 58.8 N.m (4.0 ~ 6.0 kgf.m, 28.9 ~ 43.4 lb-ft)


5.
Remove the exhaust manifold stay (A).

Tightening torque:
39.2 ~ 49.0N.m (4.0 ~ 5.0kgf.m, 28.9 ~ 36.2lb-ft)


6.
Remove the heat protector (A).

Tightening torque:
9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)


7.
Remove the exhaust manifold (A).

Tightening torque:
29.4 ~ 41.2N.m (3.0 ~ 4.2kgf.m, 21.7 ~ 30.4lb-ft)



     
When installing, replace with a new gasket.
When installing the intake manifold, tighten the nuts with pre-torque first, and then tighten the nuts with specified torque in the sequence shown.


8.
Installation is reverse order of removal.
Exhaust Manifold: Components
1. Heat protector 2. Exhaust manifold 3. Exhaust manifold gasket 4. Exhaust manifold stay ...

Muffler: Components
1. Front muffler 2. Catalytic converter & Center muffler assembly 3. Main muffler 4. Gasket 5. Hanger ...

See also:

Room Lamp Inspection
Room Lamp Remove the room lamp assembly then check for continuity between terminal. If the continuity is not as specified, replace the room lamp assemlby. ...

Rear Wiper Motor Inspection
Rear Wiper Motor 1. Remove the 4P connector from the rear wiper motor. 2. Connect battery positive (+) and negative (-) cables to terminals ...

Front Bumper Components
1 . Radiator grille upper cover 2 . Front bumper cover 3 . Front bumper side bracket [LH] 4 . Front bumper side bracket [RH] ...

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