Kia Rio Manuals

Kia Rio: TJ Joint Installation - Driveshaft Assembly - Driveshaft and axle - Kia Rio UB 2012-2025 Service ManualKia Rio: TJ Joint Installation

1.
Wrap tape around the driveshaft spline(TJ) to prevent damage to the boot.
2.
Using the alignment marks (D) made during disassembly as a guide, install the spider assembly (A) and snap ring (B) on the driveshaft splines (C).
3.
Add specified grease to the joint boot as much as it was wiped away at inspection.
4.
Install the both boot band.
5.
To control the air in the TJ boot, keep the specified distance between the boot bands when they are tightened.
Engine& T/M
 Distance(L) mm(in)
LH side
 RH side
Gasoline 1.6 & M/T
 512.5(20.2)
 792.9(31.2)
Gasoline 1.6 & A/T
 489.6(19.3)
 781.3(30.8)


6.
Using the SST(09495-3K000), secure the TJ boot bands.
Clearance (A): 2.0 mm (0.079 in) or less


7.
Install the Front Driveshaft. (Refer to DS group - “Front Driveshaft”)
TJ Joint Inspection
1. Check the spider assembly for roller rotation, wear or corrosion. 2. Check the groove inside the joint case for wear or corrosion ...

Dynamic Damper Components
1. BJ assembly 2. Circlip 3. BJ boot band 4. BJ boot 5. Dynamic damper band 6. Dynamic damper 7. Shaft 8. TJ boot band 9. TJ boot 10. Spider assembly 1 ...

See also:

Components
1. Parking brake lever 2. Adjuster cable 3. Equalizer assembly 4. Parking brake cable ...

Specifications
Items Specification Hood Type Rear hinged, front opening type Front Door Construction Front hinged, full door construction ...

Interior light
Do not use the interior lights for extended periods when the engine is not running. It may cause battery discharge. WARNING - Interior light Do not use the interior lights when driving in the dark. ...

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