Kia Rio Manuals

Kia Rio: TJ Joint Installation - Driveshaft Assembly - Driveshaft and axle - Kia Rio UB 2012-2026 Service ManualKia Rio: TJ Joint Installation

1.
Wrap tape around the driveshaft spline(TJ) to prevent damage to the boot.
2.
Using the alignment marks (D) made during disassembly as a guide, install the spider assembly (A) and snap ring (B) on the driveshaft splines (C).
3.
Add specified grease to the joint boot as much as it was wiped away at inspection.
4.
Install the both boot band.
5.
To control the air in the TJ boot, keep the specified distance between the boot bands when they are tightened.
Engine& T/M
 Distance(L) mm(in)
LH side
 RH side
Gasoline 1.6 & M/T
 512.5(20.2)
 792.9(31.2)
Gasoline 1.6 & A/T
 489.6(19.3)
 781.3(30.8)


6.
Using the SST(09495-3K000), secure the TJ boot bands.
Clearance (A): 2.0 mm (0.079 in) or less


7.
Install the Front Driveshaft. (Refer to DS group - “Front Driveshaft”)
TJ Joint Inspection
1. Check the spider assembly for roller rotation, wear or corrosion. 2. Check the groove inside the joint case for wear or corrosion ...

Dynamic Damper Components
1. BJ assembly 2. Circlip 3. BJ boot band 4. BJ boot 5. Dynamic damper band 6. Dynamic damper 7. Shaft 8. TJ boot band 9. TJ boot 10. Spider assembly 1 ...

See also:

Special Service Tools
Tool (Number and Name) Illustration Use 09200-38001,3N000 (Beam) 09200-1P100, 4X000 (Adapter) 09200-2S200 (Supporter) Engine support assembly ...

Starter: Cleaning
1. Do not immerse parts in cleaning solvent. Immersing the yoke assembly and/or armature will damage the insulation. Wipe these parts with a cloth only. ...

Starter: Installation
1. Install in the reverse order of removal. Starter installation bolt: 49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft) ...

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